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HDD D-class D500x500

Vermeer D500x500 Navigator Heavy-Duty HDD Rig Technical Specifications
Machine Overview & Infrastructure Focus
A legendary maxi-class horizontal directional drill boasting 500,000 lbs (225 metric tons) of thrust/pullback force and 50,000 ft-lbs of spindle torque. Purpose-built for massive, large-diameter pipeline installations and demanding river crossings. Engineered with a modular footprint, independent hydraulic circuits to prevent cross-contamination, and direct high-torque hydraulic motors to enhance reliability and onsite serviceability.
Drill Rack & Anchoring Systems
Drill Rack Weight 82,000 lbs (37,194.6 kg)
Transport Dimensions (L x W x H) 45 ft x 8.5 ft x 11.5 ft (13.7 m x 2.6 m x 3.5 m)
Suspension Type Dual axle integrated with premium air ride suspension
Drill Rack Angle Adjustability 8 degrees to 12 degrees
Front Base Anchor Footprint (L x W x H) 20 ft x 6 ft x 24 in (6.1 m x 1.8 m x 61 cm)
Front Flat Anchor Footprint (L x W x H) 9.5 ft x 5 ft x 8 in (2.9 m x 1.5 m x 20.3 cm)
Rear Base Anchor Footprint (L x W x H) 16 ft x 7.8 ft x 8 in (4.9 m x 2.4 m x 20.3 cm)
Number of Rear Stabilizer Legs 2
Automated Drill Rod Supports Two mechanical-linkage rod supports travel autonomously along the rack frame. Actuated vertically by dedicated hydraulic cylinders, they lock proper stem alignment and eliminate manual rod guiding during tool make-up.
Remote Power Pack Module
Engine Model Caterpillar (CAT) C-27 Diesel
Gross Power Output 800 hp (596.6 kw)
Maximum Rated Engine Speed 2,000 rpm
Emissions Certification Tier 2 (EU Stage II)
Power Pack Dimensions (L x W x H) 22.4 ft x 8 ft x 10.3 ft (6.8 m x 2.4 m x 3.1 m)
Power Pack Weight 38,000 lbs (17,236.5 kg)
Fuel Tank Capacity 500 gal (1,892.7 L)
Hydraulic Tank Capacity 720 gal (2,725.5 L)
Mounting & Design Options Narrow profile structure optimizes highway transportability and creates onboard hydraulic hose storage room. Can be ordered as skid-mounted, trailer-mounted, or integrated inside an ocean shipping container.
Operational Power & Hydrostatic Performance
Thrust Force 500,000 lbs (2,224.1 kN)
Pullback Force 500,000 lbs (2,224.1 kN)
Maximum Spindle Torque 50,000 ft-lb (67,791 Nm) — achieved at low speed and maximum engine RPM
Maximum Spindle Speed 66 rpm (at max engine RPM paired with the PS800 fluid swivel)
Maximum Carriage Travel Speed 64 ft/min (19.5 m/min)
Drive Train Array 1 Rotation Motor / 2 Carriage Drive Motors
Mud Swivel Size 3 in (7.6 cm)
High Torque Direct Drive Employs single, high-torque / low-speed through-shaft hydraulic motors (Hagglunds) directly on rotary and carriage lines. Completely eliminates complex bull gears, pinions, and high-speed planetary reduction gearboxes.
Independent Hydraulic Architecture Engineered with independent isolated circuits for rotation, thrust/pullback, and auxiliary functions. Each system connects solely to its own pumps and tank chambers, ensuring that hydraulic fluid contamination is confined to a single loop, minimizing maintenance downtime.
Thrust Bearing Box Houses an oversized bearing pack assembly engineered specifically to absorb harsh axial thrust and pullback shock loads, protecting the rotational drivetrain from premature wear.
Breakout Vise Assemblies
Lower Vise Configuration Fully enclosed, triple-jaw (3-jaw) clamp, 8 in (20.3 cm) block style
Lower Vise Breakout Force 253,000 ft-lb (343,022.5 Nm)
Lower Vise Travel & Net Weight Travel Distance: 6 ft (1.8 m) | Weight: 3,800 lbs (1,723.7 kg)
Lower Vise Inside Diameter 9.8 in (24.9 cm)
Lower Vise Versatility Features easily replaceable dies and variably sized jaw blocks. Detachable via two heavy-duty pins and six hydraulic quick-disconnects for quick reconfigurations or casing alignment procedures.
Upper Vise Configuration Floating carriage-mounted upper vise, 2-jaw clamp design (Standard Equipment)
Upper Vise Clamp Force 250,000 ft-lb (338,955 Nm)
Upper Vise Inside Diameter 10 in (25.4 cm)
Upper Vise Performance Advantage Grips the drill rod directly adjacent to the drive shaft, preventing rod wrap/wind-up during joint breakouts. Integrated lateral float stops premature thread striping and drastically cuts carriage travel cycle times down the frame.
Driller Operator Station (Cabin)
Cabin Dimensions (L x W x H) 10 ft x 8 ft x 8 ft (3.1 m x 2.4 m x 2.4 m)
Net Weight 6,000 lbs (2,721.6 kg)
Climate Control Subsystem Heavy-duty, in-wall combination heating and air conditioning unit
Safety Systems & Loop Filtration
Remote Lockout / Strike Alert Yes / Yes (Full system compliance standard)
Bi-Directional Filtration Loop Closed-loop hydrostatic circuit is paired with ultra-precise high-pressure bi-directional filters to constantly extract micro-contaminants, preventing premature pump or motor failure.
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